Thermoplastic resin injection molding machine

ABSTRACT

An injection molding machine includes a plasticating unit for plasticating a thermoplastic resin, and an injecting unit connected to the plasticating unit through a connecting passage to inject the plasticated resin into a mold. In the connecting passage, provided is a buffering unit for reserving the resin in an amount at least equal to the quantity of the resin injected per one shot. The plasticated resin is temporarily reserved in the buffering unit, and then, the reserved resin is fed to the injecting unit when the measuring is carried out, whereby the plasticating unit can be driven continuously simultaneously with the operation of the injecting unit and the mold. The molding cycle can shortened with the plastication efficiency being enhanced.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a thermoplastic resin injection moldingmachine, and more particularly to a thermoplastic resin injectionmolding machine including a plasticating unit and an injecting unitprovided independently of each other.

2. Description of the Related Art

As a conventional injection molding machine including a plasticatingunit for plasticating a thermoplastic resin, and an injecting unit forinjecting the plasticated resin into a mold, provided independently ofeach other, known is a screw preplasticating injection molding machine.In the front of the injecting plunger of the injecting unit, formed is achamber, what is called a reservoir, for reserving a resin in an amountequal to the injection quantity of the resin per shot. To the chamber,the resin plasticated in the plasticating unit is supplied, and injectedinto the mold by moving the injecting plunger forward.

In such a conventional injection molding machine, the molding cyclecomprises the processes of injection, dwelling, cooling, mold openingand closing, which are repeated in that order, as understood in themolding cycle of a conventional injection molding machine shown in FIG.1. During the processes of injection, dwelling, and mold opening andclosing, the plasticating unit is stopped. Simultaneously at the timewhen the cooling process is started, the screw of the plasticating unitis driven to plasticate the resin and feed the plasticated resin to thereservoir (measured).

Margin means a spare time till the opening and closing of the mold isstarted after the cooling, and is provided to stabilize the moldingcycle. The period of the margin is changed depending on the injectionamount of a resin per shot.

As described above, in the conventional injection molding, theplasticating process is carried out synchronously with the measuringprocess in the injecting unit and intermittently during a series of theprocesses constituting the molding cycle. As regards a resin such as LCP(liquid crystal polymer) which has low screw-engaging properties, theplastication does not start soon after the screw starts. Therefore, theplastication efficiency of the intermittent driving is very low. As aresult, for the plastication, a long period of time is required. Thisbrings about the prolongation of the molding cycle.

SUMMARY OF THE INVENTION

Accordingly, it is an object of the present invention to provide athermoplastic resin injection molding machine of which the plasticationefficiency of a resin can be enhanced, and the molding cycle can beshortened.

The above-described object can be achieved according to the presentinvention. According to a first aspect of the present invention, thereis provided an injection molding machine which comprises a plasticatingunit for plasticating a thermoplastic resin, an injecting unit connectedto the plasticating unit through a connecting passage to inject theplasticated resin into a mold, and a buffering unit provided in theconnecting passage to reserve the resin plasticated in the plasticatingunit in an amount at least equal to the injection quantity of the resinper shot and feed the resin into the injecting unit.

According to a second aspect of the present invention, there is provideda thermoplastic resin injection molding machine which comprises aplasticating unit for plasticating a thermoplastic resin, and aninjecting unit connected to the plasticating unit through a connectingpassage to inject the plasticated resin into a mold, the plasticatingunit comprising a cylinder, a screw rotatable and movable in the axialdirection in the cylinder, means for rotation-driving the screw, abuffering chamber defined by the top portion of the screw and thecylinder to reserve the plasticated resin in an amount at least equal tothe injection quantity of the resin per shot, and means of energizingthe screw forward in the axial direction to feed the resin in thebuffering chamber into the injecting unit.

The resin plasticated in the plasticating unit is fed to the injectingunit through the connecting passage. However, while the injection andthe dwelling are carried out, the resin can not be fed. According to thefirst aspect of the present invention, the buffering unit is provided inthe connecting passage connecting the plasticating and injecting unitsto each other. The plasticated resin is temporarily reserved in thebuffering unit. Then, when the measuring is carried out, the reservedresin is fed into the injecting unit. As seen in the embodiment of thepresent invention of FIG. 1, the plasticating unit can be continuouslydriven independently of the movement of the respective parts of themolding cycle. Therefore, even for a resin having lowengaging-properties such as LCP or the like, the plasticating efficiencycan be enhanced. As a result, the molding cycle can be significantlyreduced as compared with the conventional injection molding machine.

For the purpose of enhancing the production efficiency of injectionmolding, there are available two methods. In one method, the number ofmolding products per shot is increased, and in the other, the moldingcycle is shortened. In the conventional molding, the shortening of themolding cycle has a limitation. Accordingly, it has been dominant thatthe number of molding products per shot is increased, that is,large-size molds are used for the enhancement of the productionefficiency. However, this method has the problem that since thedepreciation expense of the mold is high, the unit cost of the productsbecomes high especially in the production of a variety of products insmall lots which has been increasingly employed in recent years.

On the other hand, in the case that an injection molding machine havinga shortened molding cycle such as the injection molding machine of thepresent invention is employed, such a high production efficiency ascomparable to that of a large-size mold can be secured for even asmall-size mold. Accordingly, as compared with the conventionalproduction system, significant cost-saving can be achieved with respectto mold depreciation expenses. Further, since the small-size mold ofwhich the number of molding products per shot is small is employed, therequired mold clamping force is decreased. As a result, advantageously,the mold clamping mechanism and the molding machine itself can bereduced in size, and moreover, the molding machine itself can be formedinexpensively.

In the thermoplastic resin injection molding machine according to thefirst aspect of the present invention, preferably, the buffering unitcomprises a pot for reserving a plasticated resin, a plunger disposed inthe pot so that it can be moved forward and backward in the pot, andmeans for energizing the plunger in the resin extrusion direction. Theresin pressure in the pot can be controlled by use of the energizingforce of the energizing means.

According to the first aspect of the present invention, the bufferingunit is provided in the connecting passage. On the other hand, accordingto the second aspect of the present invention, the buffering unit iscontained in the plasticating unit. That is, the buffering unit iscontained in the unit for plasticating a thermoplastic resin. Inparticular, the injection molding machine comprises a plasticating unitfor plasticating a thermoplastic resin, and an injecting unit connectedto the plasticating unit through a connecting passage to inject theplasticated resin into a mold, the plasticating unit comprising acylinder, a screw rotatable and movable in the axial direction in thecylinder, means for rotation-driving the screw, a buffering chamberdefined by the top portion of the screw and the cylinder to reserve theplasticated resin in an amount at least equal to the injection quantityof the resin per shot, and means of energizing the screw forward in theaxial direction to feed the resin in the buffering chamber into theinjecting unit.

In this case, in addition to the advantages of the injection moldingmachine according to the first aspect of the present invention, themachine can be reduced in size, since the buffering unit can beintegrated with the plasticating unit, and also, the deterioration ofthe resin is inhibited, since the resin earlier plasticated is fedearlier to the injecting unit, that is, in the order of plastication,without the plasticated resin being retained in the buffering chamber.

As the energizing means, a spring may be employed. Also, afluid-pressure cylinder (pneumatic or hydraulic) may be used.Furthermore, an electric actuator is available.

When the spring is employed, the buffering unit can be simplified, andmoreover, the reserving and feeding operation of the buffering unit canbe automatically carried out without additional control beingnecessitated.

When the fluid-pressure cylinder is used, the resin extruding force ofthe plunger or screw can be desirably controlled. In addition, in themeasuring process, the measuring period can be shortened by operatingthe fluid-pressure cylinder rapidly to feed the resin into the injectingunit at a high speed.

When the electric actuator is used, the resin extruding force can bedesirably controlled, and moreover, the movement variable of the plungeror screw can be controlled at a high precision. As the electricactuator, a linear motor, a combination of a motor and a ball screwmechanism, or the like may be employed.

When the fluid-pressure cylinder is used as the energizing means,preferably, a constant fluid pressure from a fluid-pressure source istransmitted to the fluid-pressure cylinder. Thereby, the extruding forcefor the resin extruded from the buffering unit can be made constantwithout additional adjustment being necessitated. That is, the resinpressure in the reservoir can be made constant. As a result, dispersionsin qualities of molding products can be inhibited.

Preferably, the injection molding machine further comprises a pressuresensor for detecting a resin pressure in the pot, and resin-pressurecontrolling means for controlling the energizing means correspondinglyto the value detected by the pressure sensor so that the resin pressureis kept substantially constant. In this case, the extruding pressure forthe resin to be extruded from the buffering unit can be made constant byfeedback-controlling the fluid-pressure cylinder or electric actuatorcorrespondingly to the value detected by the pressure sensor.

Also preferably, the injection molding machine further comprises aposition detecting sensor for detecting a displacement of the plunger,and plastication-controlling means for controlling the plasticating unitcorrespondingly to the displacement. In this case, the amount of theresin reserved in the pot is calculated based on the value detected bythe position detecting sensor, and the plasticating unit can becontrolled so that the amount of the resin is prevented from exceedingthe upper limit of the amount of the resin capable of being reserved inthe pot.

Preferably, the structure of the injection molding machine furthercomprising the pressure sensor and the resin-pressure controlling meansis applied to the injection molding machine according to the secondaspect of the present invention. Furthermore, the structure of theinjection molding machine further comprising the position detectingsensor and the plastication-controlling means is applied to theinjection molding machine according to the second aspect of the presentinvention. In these cases, the same operation and advantages as those ofthe above-described structures can be attained, respectively.

The plasticating unit can be driven by an arbitrary driving system.However, according to the present invention, it is preferable that theplasticating unit carries out the plastication of the resin continuouslyduring all the period of the molding cycle. Thereby, even a resin havinglow engaging-properties such as LCP can be efficiently plasticated. Inthis case, the plasticating unit is continuously driven, while theinjecting unit is done intermittently. Accordingly, a pulsation isgenerated between them. However, since the pulsation is absorbed by thebuffering unit, injection can be carried out with high stability.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an illustration comparing a conventional molding cycle andthat of the present invention;

FIG. 2 is a cross section of an injection molding machine according to afirst embodiment of the present invention;

FIG. 3 is a schematic cross section of an injection molding machineaccording to a second embodiment of the present invention;

FIG. 4 is a schematic cross section of an injection molding machineaccording to a third embodiment of the present invention;

FIG. 5 is a schematic cross section of an injection molding machineaccording to a fourth embodiment of the present invention;

FIG. 6 is a schematic cross section of an injection molding machineaccording to a fifth embodiment of the present invention;

FIG. 7 is a schematic cross section of an injection molding machineaccording to a sixth embodiment of the present invention;

FIG. 8 is a schematic cross section of an injection molding machineaccording to a seventh embodiment of the present invention;

FIG. 9 is a schematic cross section of an injection molding machineaccording to an eighth embodiment of the present invention; and

FIG. 10 is a schematic cross section of an injection molding machineaccording to a ninth embodiment of the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 2 shows a screw preplasticating injection molding machine accordingto a first embodiment of the present invention. An injecting cylinder 1is a component of an injecting unit A, and a plasticating cylinder 2 isthat of a plasticating unit B. The plasticating cylinder 2 is connectedto the upper side of the injecting cylinder 1. These cylinders 1 and 2are heated at a predetermined resin melting temperature with a heater(not illustrated).

Inside of the injecting cylinder 1, an injecting plunger 3 is disposedmovably in the axial direction. A reservoir 4 for reserving an amount ofa resin equal to the injection quantity of the resin per one shot isprovided between the top of the plunger 3 and the cylinder 1. In therear of the injecting cylinder 1, provided is a publicly-knowninjection-driving unit (not illustrated) for reciprocating the injectingplunger 3 to and fro. A nozzle 5 fittable onto the sprue bush (notillustrated) of the mold is provided at the top of the injectingcylinder 1.

A rotatable plasticating screw 6 is equipped inside of the plasticatingcylinder 2. A hopper 7 is connected to the upper side of theplasticating cylinder 2. A resin material is supplied into the cylinder2 through the hopper 7 and melted, and simultaneously kneaded with thescrew 6. In the rear of the plasticating cylinder 2, a sleeve 8 isprovided, and a screw-driving motor 9 is fixed to the back side ofsleeve 8. The rotary shaft 10 of the motor 9 is connected to theplasticating screw 6 through a joint 11.

The reservoir 4 of the injecting cylinder 1 and the inside of theplasticating cylinder 2 are communicated with each other through aconnecting passage 12. In the portion of the connecting passage 12facing the reservoir 4, provided is a check valve 13 for preventing theresin in the reservoir 4 from flowing backward into the plasticatingcylinder 2. In this embodiment, the check valve 13 is employed. However,a switching valve for switching two positions at one of which theconnecting passage 12 and the reservoir 4 are in the communicationstate, and at the other of which the reservoir 4 and the nozzle 5 are inthe communication state may be employed.

A buffering unit C is provided on the way of the connecting passage 12at a position thereof nearer to the plasticating cylinder 2 than thecheck valve 13. The buffering unit C comprises a pot 15 connected to theplasticating cylinder 2 through a connecting pipe 14, a plunger 16reciprocatably inserted into the pot 15, and a spring 18 providedbetween the pot 15 and a flange 17 on the back of the plunger 16 toenergize the plunger 16 forward (in the direction where a resin isextruded). The buffering unit C is also heated at a predeterminedtemperature to keep a resin in the melted state, together with theinjecting unit A and the plasticating unit B. Between the pot 15 and thetop of the plunger 16, provided is a buffering chamber 19 of which thevolume is at least equal to the injection quantity per shot of theinjecting unit A.

Hereinafter, the operation of the injection molding machine having theabove-described structure will be described.

First, the screw 6 is continuously rotated by means of the motor 9. Aresin material supplied through the hopper 7 is extruded forward alongthe spiral of the screw 6 while it is being melted. During the injectionand dwelling processes, the check valve 13 is closed, so that the resinplasticated in the plasticating unit B can not be fed to the injectingunit A. Accordingly, the resin is fed to the buffering unit C andreserved there.

After the dwelling is completed, the measuring process is started. Inthe measuring process, the injecting plunger 3 is moved backward withthe pressure in the reservoir 4 being reduced, so that the check valve13 is opened, and the resin reserved in the buffering chamber 19 is fedinto the reservoir 4 through the connecting passage 12 with the springforce of the spring 18 being applied. Thereby, the resin in an amountequivalent to the injection quantity per shot is placed in the reservoir4.

Simultaneously with the measuring process, the mold cooling process iscarried out. Successively, the opening and closing of the mold isconducted. After the opening and closing of the mold is completed, theinjecting plunger 3 is driven forward, so that the resin is injectedinto the mold through the nozzle 5 (see the molding cycle of theinjection molding machine of the present invention illustrated in FIG.1).

As described above, the plastication is continuously carried out duringa series of the processes of injection, dwelling, cooling (measuring),and mold opening and closing constituting the molding cycle. Inparticular, the injecting unit A is intermittently driven, while theplasticating unit B is continuously driven. As a result, the resinpressure in the connecting passage 12 connecting the plasticating unit Band the injecting unit A to each other is significantly pulsated.However, since the pulsation is absorbed by the buffering unit C, theinjection molding can be carried out with high stability.

FIG. 3 shows an injection molding machine according to a secondembodiment of the present invention. The same parts in the first andsecond embodiments are designated by the same reference numerals. Thedescription of the parts will be omitted.

In this embodiment, a position-detecting sensor 30 for measuring theposition variable of a plunger 16 is attached between the pot 15 of abuffering unit C and a flange 17. The position variable of the plunger16 detected by the position detecting sensor 30 is fed to a controller31 such as a computer or the like, where the amount of the resinreserved in the pot 15 is calculated. The plasticating unit B iscontrolled based on this resin amount, and thereby, the plasticationresin amount is controlled so as not to exceed the upper limit of theamount of the resin capable of being reserved in the pot 15.

FIG. 4 shows an injection molding machine according to a thirdembodiment of the present invention. The same parts in the first andthird embodiments are designated by the same reference numerals. Thedescription of the parts will be omitted.

In this embodiment, a buffering unit C has the structure in which aplunger 16 is connected to the piston rod 42 of an air cylinder 41through a joint 40 so that the resin pressure suffers substantially nochanges when the volume of the resin reserved in the pot 15 is changed.The air cylinder 41 itself is fixed to the body 46 of the machine. Sincea constant air pressure from a pneumatic source 47 is supplied to theair cylinder 41 through a regulator valve 48, the cylinder 41 is kept ata constant energizing force irrespective of the position of the plunger16. That is, the pressure of the resin reserved in the buffering unit Ccan be stabilized irrespective of the change of the volume inside of thepot 15. Thus, the resin pressure in the reservoir 4 of the injectingunit A is stabilized. Accordingly, the density of the resin to beinjected can be made constant, and also, dispersions in qualities ofmolding products can be reduced.

Further, a position detecting sensor 43 for measuring a displacement ofthe piston rod 42 is attached to the air cylinder 41. With this positiondetecting sensor 43, the position variable of the piston rod 42 isdetected, and fed to a controller 44 such as a computer or the like. Inthe controller 44, the amount of the resin reserved in the pot 15 iscalculated. The plasticating unit B is controlled, based on thecalculated value, and thereby, the amount of the plasticated resin canbe controlled so as not to exceed the upper limit of the amount of theresin capable of being reserved in the pot 15.

In the third embodiment, a constant air pressure is supplied to thecylinder 41. However, the air-pressure supplied to the cylinder 41 maybe variable. In this case, since the extrusion pressure of the cylinder41 can be desirably changed, the measuring process can be shortened, forexample by feeding the resin from the cylinder 41 to the reservoir inthe measuring process at a high speed.

FIG. 5 shows an injection molding machine according to a fourthembodiment of the present invention. The same parts in the first andfourth embodiments are designated by the same reference numerals. Thedescription of the parts will be omitted.

In this embodiment, the plunger 16 of a buffering unit C is connected tothe rectilinear shaft 54 of a motor-type rectilinear actuator 51 througha joint 50. To the pot 15, a pressure sensor 52 for detecting a resinpressure therein is attached. A detection signal of the sensor 52 istransmitted to a controller 53. The controller 53 outputs a controlsignal to the rectilinear actuator 51.

In this case, the resin pressure in the pot 15 detected with thepressure sensor 52 is transmitted to the controller 53, whichfeedback-controls the rectilinear actuator 51 so that the pressure valuebecomes constant. Thus, the pressure of the resin reserved in the pot 15can be stabilized at a high precision. Further, the measuring processcan be shortened by operating the actuator 51 at a high speed when themelted resin is fed from the buffering unit C to an injecting unit A inthe measuring process.

FIG. 6 shows an injection molding machine according to a fifthembodiment of the present invention.

In this embodiment, a buffering unit is contained in a plasticating unitB′. As to the plasticating unit B′, disposed is a screw 6′ rotatable andmovable in the axial direction in a plasticating cylinder 2. The screw6′ and the rotary shaft 10 of a screw driving motor 9 are connected toeach other through a joint 11. A sleeve 8 provided in the rear of thecylinder 2 and the body of the screw driving motor 9 are separated fromeach other. A spring 20 for energizing the motor 9 forward is interposedbetween the sleeve 8 and the body of the motor 9. That is, the screw 6′is energized forward (in the direction where a resin is extruded) withthe spring 20. When the screw 6′ is moved backward, a buffering chamber21 is formed between the top of the screw 6′ and the cylinder 2 in whicha plasticated resin can be reserved in an amount at least equal to theinjection amount per shot. FIG. 6 shows the state in which the screw 6′is moved backward.

Also in this embodiment, the motor 9 is continuously driven so that aresin supplied through the hopper 7 is continuously melted andplasticated. When the check valve 13 is in the closed state, the resinplasticated with the plasticating unit B′ is reserved in the bufferingchamber 21. With the amount of the reserved resin being increased, thescrew 6′ is moved backward. Then, the spring 20 is pulled to beelongated, so that the resin pressure in the buffering chamber 21 isgradually increased. When the plunger 3 of the plasticating unit A ismoved backward for the measuring process, the check valve 13 is opened,and the melted resin in the buffering chamber 21 is fed into thereservoir 4 with the spring force of the spring 20 being applied.

In this case, the injection molding machine can be reduced in size,since the buffering unit is integrated with the plasticating unit B′.Moreover, the resin plasticated in the buffering chamber 21 issequentially fed into the injecting unit A through the top of thebuffering chamber 21, and the plasticated resin is not retained in thebuffering chamber 21 for a long time. Accordingly, characteristically,the degradation of the resin is reduced.

FIG. 7 shows an injection molding machine according to a sixthembodiment of the present invention.

In this embodiment, a position detecting sensor 30 is attached betweenthe sleeve 8 and the screw driving motor 9 of the fifth embodiment (FIG.6) to detect the change in position of a screw 6′. The detected positionvariable of the screw 6′ is transmitted to a controller 31 such as acomputer or the like, where the amount of the resin reserved in thebuffering chamber 21 is calculated. By controlling the motor 9 based onthe calculated resin amount, the amount of the plasticated resin iscontrolled so as not to exceed the upper limit of the amount of theresin capable of being reserved in a buffering chamber 21.

FIG. 8 shows an injection molding machine according to a seventhembodiment of the present invention. The same parts in the fifth andseventh embodiments are designated by the same reference numerals, andthe description of the parts will be omitted.

In this embodiment, the structure illustrated in FIG. 4 is applied tothe fifth embodiment. In particular, a screw driving motor 9 is heldwith a motor attaching frame 45. The attaching frame 45 is connected tothe piston rod 42 of an air cylinder 41. The air cylinder 41 is fixed tothe machine body 46. For this reason, by operation of the air cylinder41, the screw 6′ can be moved forward and backward through the motorattaching frame 45. Also in this case, by supplying a constant airpressure to the air cylinder 41, a constant pressure is applied to thebuffering chamber 21, irrespective of the change in volume of thebuffering chamber 21. Thus, the pressure of the reserved resin can bestabilized.

A position detecting sensor 43 for measuring the position variable ofthe piston rod 42 is attached to the air cylinder 41. With the positiondetecting sensor 43, the position variable of the piston rod 42 isdetected and transmitted to a controller 44 such as a computer or thelike. In the controller 44, the amount of the resin reserved in thebuffering chamber 21 is calculated. By controlling the motor 9 based onthe calculated value, the amount of the plasticated resin is controlledso as not to exceed the upper limit of the amount of the resin capableof being reserved in the buffering chamber 21.

When the air pressure to be supplied to the air cylinder 41 can bevaried, a pressure sensor 47 for detecting a resin pressure in thebuffering chamber 21 may be provided, and in this case, by inputting adetection signal of the pressure sensor 47 to the controller 44, the aircylinder 41 is feedback-controlled so that the resin pressure in thebuffering chamber 21 has a predetermined value. Thus, the resin pressurein the buffering chamber 21 can be controlled at a high precision.

FIG. 9 shows an injection molding machine according to an eighthembodiment of the present invention. The same parts in the fifth andeighth embodiments are designated by the same reference numerals, andthe description of the parts will be omitted.

In this embodiment, an electric rectilinear actuator 51 is used insteadof the air cylinder 41 as shown in FIG. 8. The rectilinear shaft 54 ofthe rectilinear actuator 51 is connected to a motor attaching frame 45with which a screw driving motor 9 is held. The actuator 51 itself issecured to the machine body 46. A pressure sensor 52 for detecting aresin pressure in a buffering chamber 21 is attached. A detection signalof the sensor 52 is transmitted to a controller 53. The controller 53feedback-controls the rectilinear actuator 51 so that the resin pressurein the buffering chamber 21 is made constant.

Also in this case, the measuring process can be shortened by operatingthe actuator 51 at a high speed when the melted resin is fed from thebuffering chamber 21 to an injecting unit A.

FIG. 10 shows an injection molding machine according to an eighthembodiment of the present invention.

In each of the embodiments of FIGS. 6 through 9, the rotary shaft 10 ofthe screw driving motor 9 is connected to the screw 6′ so that they canbe operated integrally with each other in the rotation and axialdirections. On the other hand, as shown in FIG. 10, the screw 6′ and therotary shaft 10 of the motor 9 are separated from each other, so thatonly the rotational force from the rotary shaft 10 can be transmitted tothe screw 6′.

A flange 6 a is provided on the shaft portion of the screw 6′. Ascrew-pressing plate 60, which receives the spring force of a spring 20,is contacted with the flange 6 a under pressure so that the screw 6′ isenergized in the resin extrusion direction. As means for energizing thescrew 6′ in the extrusion direction, a fluid-pressure cylinder 41 asshown in FIG. 7, and an electric actuator 51 as shown in FIG. 8 can beemployed instead of the spring 20. The screw-pressing plate 60 can berelatively rotated with respect to the shaft portion of the screw 6′. Aposition detecting sensor 30 for detecting a displacement in the axialdirection of the screw 6′ is provided between the screw pressing plate60 and the sleeve 8. A detection signal of the sensor 30 is transmittedto a controller 66. The controller 66 calculates the amount of the resinreserved in a buffering chamber 21, and based on the calculated value,the motor 9 is controlled, so that the amount of the reserved resin isprevented from exceeding the upper limit of the amount of the resincapable of being reserved in the buffering chamber 21.

A spline 61 is provided in the rear end of the shaft portion of thescrew 6′. A driven pulley 62 is fitted to the spline 61 slidable in theaxial direction and rotatable integrally with the spline 61. The motor 9is secured to a sleeve 8 through a motor attaching plate 63. A drivingpulley 64 is connected to the rotary shaft 10 of the motor 9. Atransmission member 65 such as a belt, a chain, or the like is wrappedaround the driving pulley 64 and the driven pulley 62 so as to beprovided between them. Accordingly, when the motor 9 is driven, thescrew 6′ is rotationally driven through the transmission member 65.Further, when the screw 6′ is moved in the axial direction, the spline61 and the driven pulley 62 are slid in the axial direction, so that theaxial movement of the screw 6′ can be permitted.

In FIG. 10, as the transmission device for transmitting a rotationalforce of the motor 9 to the screw 6′, a wrapping connector such as abelt, a chain, or the like is used. However, a gear or another means maybe employed.

The present invention is not limited to the above-described embodiments.Needless to say, various modifications and variations are possible.

In reference to FIG. 1, described is an example in which theplasticating unit B, B′ is driven continuously during all the period ofthe molding cycle. However, the plasticating unit B, B′ is notnecessarily driven continuously. For example, for resins havingrelatively good screw-engaging properties, the plasticating unit B, B′

may be driven intermittently. In this case, since the plasticating unitB, B′ can be driven independently of the injecting unit A and the mold,due to the buffering unit C, the plasticating unit B, B′ can be operatedin a desired mode.

In each of the first through ninth embodiments, described is the screwpreplasticating injection molding machine. However, other types ofinjection molding machines (for example, a plunger preplasticating typeor the like) are available on condition that each of them includes aplasticating unit and an injecting unit provided independently of eachother.

As seen in the above-description, according to the first aspect of thepresent invention, in the connecting passage connecting the plasticatingand injecting units to each other, provided is the buffering unit forreserving a resin in an amount at least equal to the quantity of theresin capable of being injected per shot. Accordingly, the plasticatingunit can be continuously driven during all the molding cycle, incontrast to a conventional plasticating unit which is drivenintermittently. Accordingly, even a resin having low engaging propertiescan be rendered a high plastication efficiency, and thereby, the time ofthe molding cycle can be shortened.

According to the second aspect of the present invention, the bufferingunit is contained in the plasticating unit. Accordingly, in addition tothe advantages of the injection molding machine according to the firstaspect of the present invention, the buffering unit can be integratedwith the plasticating unit, and thereby, the injection molding machinecan be reduced in size. Further, advantageously, the degradation of theresin is inhibited, since the plasticated resin is fed to the injectingunit sequentially without being retained in the buffering chamber.

What is claimed is:
 1. A thermoplastic resin injection molding machinecomprising: a plasticating unit for plasticating a thermoplastic resin,an injecting unit connected to the plasticating unit through aconnecting passage to inject the plasticated resin into a mold, abuffering unit having a buffering chamber having a volume at least equalto the injection quantity of the resin per shot, said buffering unitreceiving the resin plasticated in the plasticating unit during aninjection by the injection unit, and said buffering unit feeding ameasured amount of the resin held in the buffering chamber into theinjecting unit after injection by the injection unit, the bufferingchamber provided in said plasticating unit, and a pressure sensordetecting a pressure in said buffering chamber wherein resin pressure iscontrolled to be constant in the buffering chamber based upon detectedpressure.
 2. A thermoplastic resin injection molding machine as claimedin claim 1, in which said buffering unit is contained in saidplasticating unit, and further comprising a plunger disposed to be movedforward and backward, and means for energizing the plunger in the resinextrusion direction.
 3. A thermoplastic resin injecting molding machineas claimed in claim 2, in which the energizing means comprises a spring.4. A thermoplastic resin injection molding machine as claimed in claim2, in which the energizing means comprises a fluid-pressure cylinder. 5.A thermoplastic resin injection molding machine as claimed in claim 2,in which the energizing means comprises an electric actuator.
 6. Athermoplastic resin injection molding machine as claimed in claim 4, inwhich a constant fluid pressure from a fluid pressure source istransmitted to the fluid-pressure cylinder.
 7. A thermoplastic resininjection molding machine comprising: a plasticating unit forplasticating a thermoplastic resin, an injecting unit connected to theplasticating unit through a connecting passage to inject the plasticatedresin into a mold, a buffering unit having a buffering chamber andreceiving the resin plasticated in the plasticating unit, wherein thebuffering unit is contained in the plasticating unit and is located in alongitudinal direction of the plasticating unit, a screw contained inthe plasticating unit, a position detecting sensor detecting a change inposition of the screw, and a controller calculating an amount of theresin in the buffering chamber based on the position of the screw andcontrolling the screw.
 8. A thermoplastic resin injection moldingmachine as claimed in claim 7, wherein the buffering unit receiving theresin plasticated in the plasticating unit during an injection by theinjection unit.
 9. A thermoplastic resin injection molding machine asclaimed in claim 7, wherein the screw is disposed to be moved forwardand backward, and means for energizing the screw in the resin extrusiondirection.
 10. A thermoplastic resin injection molding machine asclaimed in claim 9, in which the energizing means comprises a spring.11. A thermoplastic resin injection molding machine as claimed in claim9, in which the energizing means comprises a fluid-pressure cylinder.12. A thermoplastic resin injection molding machine as claimed in claim9, in which the energizing means comprises an electric actuator.
 13. Athermoplastic resin injection molding machine as claimed in claim 7,wherein said screw provided in said plasticating unit is a reciprocatingscrew, said position detecting sensor detecting the position of saidreciprocating screw to control an amount of resin input to the bufferingunit and further comprising a pressure sensor detecting a pressure insaid buffering unit.
 14. A thermoplastic resin injection molding machineas claimed in claim 7, further comprising a pressure detecting sensordetecting a pressure in said buffering unit.
 15. A thermoplastic resininjection molding machine as claimed in claim 14, wherein the screw isdisposed to be moved forward and backward, and means for energizing thescrew in the resin extrusion direction.
 16. A thermoplastic resininjection molding machine as claimed in claim 9, further comprising ascrew driving motor for rotating the screw, wherein the screw and rotaryshaft of the screw driving motor are separated from each other.
 17. Athermoplastic resin injection molding machine as claimed in claim 15, inwhich the energizing means comprises a spring.
 18. A thermoplastic resininjection molding machine as claimed in claim 15, in which theenergizing means comprises a fluid-pressure cylinder.
 19. Athermoplastic resin injection molding machine as claimed in claim 15, inwhich the energizing means comprises an electric actuator.